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High-Voltage Auto Wire Arranger-Winder (Precision Servo)

This full-automatic high-voltage wire arranging & winding machine adopts precision servo control for stable operation. It supports multi-spec wire adaptation, suiting diverse industrial needs. With intelligent wire arrangement, it avoids lamination and ensures high winding accuracy. Equipped with real-time monitoring, it prevents wire breakage. Industrial-grade design guarantees high efficiency, ideal for mass production of high-voltage coils, boosting productivity and qualification rates.

    Product Specification

    Code SH-600 SH-800 SH-1000
    Coil height ≤600mm ≤800mm ≤1000mm
    Coil outer diameter 80-500mm 80-600mm 80-800mm
    Main axis rotating speed 0-375r/min 0-220r/min 0-220r/min
    Speed adjusting method  Stepless speed adjust
    Working torque ≤300.M
    Main axis center height 850mm
    Main axis loading ≤200kg ≤300kg ≤500kg
    Guiding wire specification Round wire:φ0.3-φ3mm Flat wire:≤3*12mm
    Wire cabling precision 0.01mm
    Main axis size 50*50*800mm(90*50*800mm) 50*50*1000mm(90*50*1000mm) 50*50*1200mm (90*50*1200mm)

    Advantages

    1. Precise Operation: Adopts precision servo control to ensure stable wire arranging and winding, avoiding offset and maintaining high processing accuracy.

    2. Strong Adaptability: Supports multi-spec wire adaptation, compatible with different types and sizes of wires, meeting diverse industrial production needs.

    3. Intelligent Protection: Equipped with real-time monitoring function, it can promptly detect abnormal conditions (such as wire breakage) and trigger protection mechanisms to reduce material waste and equipment damage.

    4. High Efficiency: Industrial-grade design enables continuous and efficient operation, suitable for mass production of high-voltage coils, significantly improving production efficiency compared to manual or semi-automatic equipment.

    5. Quality Assurance: Stable performance and precise control help improve the qualification rate of finished products, reducing rework and ensuring consistent product quality.

    Product Display

    High-Voltage Auto Wire 1 High-Voltage Auto Wire 2 High-Voltage Auto Wire 3
    High-Voltage Auto Wire 4 High-Voltage Auto Wire 5

    Application

    1. Power Transformer Industry:

    Used for winding high-voltage coils (such as primary coils of power transformers) – its precise and stable tension control ensure coil insulation performance and electrical conductivity, meeting the high reliability requirements of power transmission equipment.

    2. High-Voltage Inductor Manufacturing:

    Applied to produce high-voltage inductors (e.g., inductors for power electronic converters, medical high-frequency equipment) – it adapts to thin/thick enameled wires, avoiding wire damage during winding and ensuring inductor inductance accuracy.

    3. New Energy Equipment Field:

    Suitable for winding high-voltage components in new energy systems, such as coils for photovoltaic inverters, high-voltage battery management system (BMS) inductors, and wind power converter reactors – its industrial-grade efficiency matches the mass production needs of new energy equipment.

    4. High-Voltage Electrical Appliance Production:

    Used in manufacturing high-voltage electrical components like high-voltage contactors, voltage regulators, and surge protectors – it ensures uniform winding of internal high-voltage coils, enhancing the safety and service life of electrical appliances.

    5. Special Electrical Equipment Sector:

    Applied to winding coils for special high-voltage equipment, such as industrial high-frequency heaters, medical X-ray machine high-voltage transformers, and aerospace high-voltage power supplies – its high precision and stable operation meet the strict performance standards of special fields.

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