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Industrial-Grade 3D Roll Core Automatic Winding Equipment

This professional automatic 3D roll core winding machine integrates precision servo drive and intelligent control, designed for high-accuracy coiling of 3D laminated cores (dry-type transformer key parts). It enables full-auto layer-by-layer winding with real-time tension adjustment, ensuring uniform arrangement and tight cores.

Compatible with multiple core sizes and wire types (enameled copper/aluminum wire), it cuts waste by over 20% and boosts efficiency by 40% vs semi-auto models. With error detection (overload, deviation) and emergency stop, it guarantees stable operation and consistent quality, fitting industrial mass production.

    Product Specification

    Code SHJR-1200
    Maximum core outer diameter 300MM
    Maximum gyration diameter Add clamping roller R600MM
    No clamping roller R800MM
    Core winding speed 0-60r/min
    Total Power 7.5KW
    Speed adjusting way Frequency conversion stepless speed adjust
    Control system PLC, Touch screen

    Advantages

    1. High Winding Precision: Adopts precision servo drive + real-time tension adjustment, ensuring uniform wire arrangement, tight core formation, and no loose layers/wire breakage, meeting 3D roll core’s strict dimensional requirements.

    2. Strong Adaptability: Compatible with multiple 3D core sizes (small to industrial large specs) and wire types (enameled copper/aluminum wire), fitting diverse transformer production needs.

    3. Efficient & Cost-Saving: Full automation replaces manual work, boosting efficiency by 40% vs semi-auto models; cuts material waste by over 20% via accurate control.

    4. Stable & Safe Operation: Equipped with overload, wire deviation, and core misalignment detection + emergency stop, avoiding equipment damage and ensuring consistent core quality.

    5. Durable Industrial Design: Dust-proof structure supports long-term continuous mass production, reducing maintenance frequency and suiting power equipment manufacturing’s high-demand scenarios.

    Product Display

    Industrial-Grade 3D Roll Core Automatic Winding Equipment 2Automatic three-dimensional wound core winding machine Industrial-Grade 3D Roll Core Automatic Winding Equipment 3

    Application

    1. Dry-Type Transformer Manufacturing:

    The core equipment for winding 3D roll cores (the core component of dry-type transformers). Its precise winding ensures the core’s tightness and uniformity, directly enhancing the transformer’s efficiency and reducing energy loss.

    2. Power Inductor Production:

    Used for coiling 3D roll cores in high-power inductors (e.g., grid-connected inductors for new energy). It adapts to thin/thick wires, guaranteeing the inductor’s inductance accuracy and stable operation.

    3. Special Transformer Field:

    Applied to winding 3D cores for traction transformers (rail transit) and rectifier transformers (industrial electrolysis). Its stable performance meets the strict requirements of special working conditions (high voltage, high frequency).

    4. New Energy Equipment Manufacturing:

    Suitable for 3D roll core winding in photovoltaic inverters and wind power converters. It supports mass production, matching the large-scale demand of the new energy industry.

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