Industrial-Grade 3D Roll Core Automatic Winding Equipment
Product Specification
| Code | SHJR-1200 | |
| Maximum core outer diameter | 300MM | |
| Maximum gyration diameter | Add clamping roller | R600MM |
| No clamping roller | R800MM | |
| Core winding speed | 0-60r/min | |
| Total Power | 7.5KW | |
| Speed adjusting way | Frequency conversion stepless speed adjust | |
| Control system | PLC, Touch screen | |
Advantages
1. High Winding Precision: Adopts precision servo drive + real-time tension adjustment, ensuring uniform wire arrangement, tight core formation, and no loose layers/wire breakage, meeting 3D roll core’s strict dimensional requirements.
2. Strong Adaptability: Compatible with multiple 3D core sizes (small to industrial large specs) and wire types (enameled copper/aluminum wire), fitting diverse transformer production needs.
3. Efficient & Cost-Saving: Full automation replaces manual work, boosting efficiency by 40% vs semi-auto models; cuts material waste by over 20% via accurate control.
4. Stable & Safe Operation: Equipped with overload, wire deviation, and core misalignment detection + emergency stop, avoiding equipment damage and ensuring consistent core quality.
5. Durable Industrial Design: Dust-proof structure supports long-term continuous mass production, reducing maintenance frequency and suiting power equipment manufacturing’s high-demand scenarios.
Product Display
Application
1. Dry-Type Transformer Manufacturing:
The core equipment for winding 3D roll cores (the core component of dry-type transformers). Its precise winding ensures the core’s tightness and uniformity, directly enhancing the transformer’s efficiency and reducing energy loss.
2. Power Inductor Production:
Used for coiling 3D roll cores in high-power inductors (e.g., grid-connected inductors for new energy). It adapts to thin/thick wires, guaranteeing the inductor’s inductance accuracy and stable operation.
3. Special Transformer Field:
Applied to winding 3D cores for traction transformers (rail transit) and rectifier transformers (industrial electrolysis). Its stable performance meets the strict requirements of special working conditions (high voltage, high frequency).
4. New Energy Equipment Manufacturing:
Suitable for 3D roll core winding in photovoltaic inverters and wind power converters. It supports mass production, matching the large-scale demand of the new energy industry.


