Shuhong Machinery launches a new generation of precision silicon steel swing shear machine.

Product Release: Innovative Technology Leads Industry Transformation

Wuxi Shuhong Machinery Technology Co., Ltd. recently launched its new generation JN series precision silicon steel swing shear machine. This transformer core cutting machine represents a significant technological breakthrough. The equipment utilizes advanced swing shearing technology and an intelligent control system, specifically designed to meet the precise processing needs of high-quality cores for modern power equipment, marking a new stage in the development of transformer core manufacturing technology.

Core Technology: Breakthrough in Precision Shearing System

The new transformer core cutting machine adopts an innovative servo-driven swing shearing system, achieving a cutting angle accuracy of ±0.1 degrees and a cutting length accuracy of ±0.025 millimeters. The high-speed servo feeding system operates at speeds up to 100 meters/minute, with a positioning accuracy of ±0.02 millimeters, ensuring the stability and precision of the processing process. These technical indicators reach advanced industry levels, providing a solid guarantee for the high-quality manufacturing of transformer cores.

Intelligent Control System: Convenient Operation and Comprehensive Functions

The equipment is equipped with an advanced intelligent control system, using a high-performance PLC controller and a 10-inch touchscreen human-machine interface. Operators can easily set cutting parameters and monitor equipment operating status through the intuitive graphical interface. The system supports the storage and quick retrieval of hundreds of production process plans and features fault self-diagnosis and preventive maintenance prompts, significantly improving the convenience and stability of equipment operation.

Tooling Technology Innovation: Extended Service Life and Reduced Costs

In terms to key components, Shuhong Machinery has developed a new type of carbide tooling system. This tooling system has a service life of over 2 million cuts before resharpening and supports more than 20 resharpening cycles, significantly reducing the user's tool replacement frequency and maintenance costs. The equipment also integrates online punching and V-notch cutting functions, achieving multi-process integrated processing and increasing overall production efficiency by more than 30%.

Automation Upgrade: Fully Automated Production Process

To meet the automation needs of modern manufacturing, the equipment can be optionally equipped with a fully automatic lamination separation and stacking system. The system can automatically complete the collection, sorting, and stacking of laminations according to preset programs, with a maximum stacking length of up to 2.4 meters, achieving fully automated production from raw materials to finished products. This innovative design significantly reduces manual intervention, improving production safety and operational efficiency.

Wide Range of Applications: Adapting to Diverse Production Needs

This transformer core cutting machine is suitable for processing silicon steel materials with a thickness of 0.23-0.6 mm and can produce various core materials with a width of 30-500 mm. The equipment can meet the needs of different scales of production, from small and medium-batch customized production to large-scale continuous production. Compared with traditional equipment, the new generation product improves material utilization by 5-8%, reduces energy consumption by 15%, and reduces labor costs by approximately 40% through increased automation.

Quality Assurance System: Strict Control Ensures Reliability

Shuhong Machinery strictly implements the ISO9001 quality management system, conducting full-process quality control from raw material procurement to finished product delivery. Key components of the equipment are selected from internationally renowned brands, and the entire machine undergoes a 72-hour continuous operation test to ensure stable performance during long-term use. The company has established a comprehensive after-sales service system to provide customers with timely technical support and maintenance services.

Market Outlook: Aligning with Industry Development Trends

With the deepening of the global energy transition and the upgrading of power systems, the market demand for high-efficiency and energy-saving transformers continues to grow. According to industry forecasts, the global transformer market is expected to maintain an average annual growth rate of 4-5% in the next five years. The launch of the new generation transformer core cutting machine perfectly matches the industry's demand for high-quality manufacturing equipment and has broad market prospects.

Sustainable Development: Green Manufacturing Philosophy Throughout

In the product design stage, Shuhong Machinery fully considered energy saving and environmental protection requirements. By optimizing the mechanical structure design and control system algorithms, the equipment's energy consumption is reduced by 15% compared to traditional models. At the same time, the company has established a comprehensive equipment recycling system to promote the manufacturing industry towards a green and sustainable direction.

Future Development Plan: Continuous Innovation to Serve the Globe

Shuhong Machinery stated that it will continue to increase R&D investment and plans to launch a more integrated and intelligent transformer core production line solution in the next two years. At the same time, the company will accelerate its international market layout and plans to establish technical service centers in key overseas markets to provide global customers with higher quality products and services. The successful launch of this new generation of precision silicon steel shearing machines not only demonstrates Shuhong Machinery's technical strength in the field of transformer core cutting equipment, but also injects new vitality into the technological progress and industrial upgrading of the entire industry. With the market promotion and application of this equipment, it is expected to strongly promote the transformer manufacturing industry towards high quality, high efficiency, and low energy consumption.