Shuhong Machinery launches precision silicon steel swing shear machine.

Wuxi Shuhong Machinery Technology Co., Ltd. recently announced the successful development and launch of its new generation JN series transformer core cutting machine, marking a significant technological breakthrough for the company in the field of precision silicon steel processing equipment. The new product utilizes advanced swing shear technology and an intelligent control system, which will significantly improve the precision and efficiency of transformer core manufacturing, meeting the growing demand for high-quality cores in the power equipment industry.

Technological Innovation and Performance Breakthroughs

The new generation silicon steel swing shear machine incorporates multiple patented technologies, achieving industry-leading performance in key indicators. The equipment adopts an innovative servo-driven swing shear system, achieving a cutting angle accuracy of ±0.1 degrees and a cutting length accuracy within ±0.025 millimeters. Particularly noteworthy is the high-speed servo feeding system, which allows for a feeding speed of up to 100 meters/minute and a positioning accuracy of ±0.02 millimeters – a leading technical indicator among similar equipment.

In terms of tooling technology, the company's R&D team collaborated with materials experts to develop a new type of cemented carbide tool system. This tool has a service life of over 2 million cuts before resharpening and supports more than 20 resharpening cycles, significantly reducing user costs. At the same time, the equipment integrates online punching and V-notch cutting functions, enabling multi-process integrated processing, reducing production steps, and increasing overall production efficiency by more than 30%.

Upgraded Intelligent Control System

Wuxi Shuhong Machinery has introduced an advanced intelligent control system in its new product. Based on a modular design concept, the system uses a high-performance PLC controller and a 10-inch touchscreen human-machine interface, enabling intelligent preset and real-time monitoring of production parameters. Operators can easily set cutting parameters and monitor equipment status through an intuitive graphical interface. The system also features fault self-diagnosis and preventive maintenance reminders. The company's Technical Director stated: "Our new generation control system not only improves the ease of operation of the equipment, but more importantly, through data acquisition and analysis functions, it can help customers optimize production processes and achieve refined management of the production process. The system can store hundreds of production plans and supports rapid switching, meeting the production needs of small batches and multiple varieties."

Market Application and Customer Value

This transformer core cutting machine is primarily targeted at the transformer manufacturing, motor manufacturing, and power equipment supporting industries. The equipment is suitable for processing silicon steel materials with a thickness of 0.23-0.6 mm and can produce various iron core materials with a width of 30-500 mm. For different customer needs, the company provides a variety of configuration options, from basic to fully automated, to meet customers' personalized needs to the greatest extent.

In practical applications, the equipment demonstrates significant economic benefits. Compared with traditional equipment, the new generation silicon steel shearing machine increases material utilization by 5-8%, reduces energy consumption by 15%, and reduces labor costs by approximately 40% due to increased automation. The equipment is also equipped with a fully automatic lamination separation and stacking system, realizing fully automated production from raw materials to finished products.

R&D Strength and Quality Assurance

Wuxi Shuhong Machinery Technology Co., Ltd. has always been committed to the research and development and manufacturing of high-end equipment, possessing an experienced technical R&D team and a complete quality management system. The company has invested in building an advanced R&D center and testing platform, and has established long-term cooperative relationships with several universities and research institutions. The development of this new product took two years and underwent rigorous testing and verification, with all performance indicators meeting or exceeding design requirements.

The company strictly implements the ISO9001 quality management system, and strict quality control is implemented at every stage, from raw material procurement to finished product delivery. Key components use imported brands, and the entire machine undergoes 72 hours of continuous operation testing to ensure the reliability and stability of the equipment. At the same time, the company has established a comprehensive after-sales service system to provide customers with timely technical support and maintenance services.

Industry Impact and Development Prospects

The launch of the new generation silicon steel shearing machine comes at a critical period of global energy transformation and power equipment upgrading. With the rapid growth of new energy power generation capacity and the in-depth advancement of power grid upgrading and transformation, the market demand for high-efficiency and energy-saving transformers continues to increase. This new product from Wuxi Shuhong Machinery perfectly matches the industry's demand for high-quality iron core manufacturing equipment. According to industry analysis, the global transformer market is expected to grow at an average annual rate of 4-5% over the next five years, with the Chinese market projected to grow faster than the global average. Transformer core cutting machines, as key equipment in transformer manufacturing, will see corresponding growth in market demand. The company plans to increase its market share of this product series to a leading position in the industry within the next three years.

Sustainable Development and Future Planning

Wuxi Shuhong Machinery Technology Co., Ltd. places great emphasis on sustainable development while focusing on technological innovation. The new generation of equipment incorporates energy-saving and environmentally friendly requirements from the design stage, reducing energy consumption through optimized mechanical structures and control systems. The company has also established a comprehensive recycling system to ensure full lifecycle management of its equipment.

Looking ahead, the company will continue to increase R&D investment and plans to launch more intelligent production line solutions within the next two years. Simultaneously, the company will expand its international market, planning to establish service centers in Southeast Asia and Europe to provide high-quality products and services to global customers. The company's general manager stated, "We will continue to be driven by technological innovation and guided by customer needs, contributing more to the transformation and upgrading of the power equipment manufacturing industry."

The successful launch of this new generation of silicon steel shearing machines not only demonstrates Wuxi Shuhong Machinery Technology Co., Ltd.'s technological strength but also brings new development opportunities to the transformer core manufacturing industry. With the promotion and application of this product, it is expected to drive technological progress and industrial upgrading across the entire industry, injecting new momentum into the high-quality development of the power equipment manufacturing industry.